[jolio1994]

Who would've known the 5.2 would sit right at home in this pig? And with 8" extra between the crank and the front bumper lol. I had to trim the hood to clear the HPFP's, but damn... I'm hoping to have it running by the end of the year.

Pretty simple and basic ~500hp build
-Long Tube Headers
-Intake Spacers
-Ringer Racing Stage 5 Clutch... For all the launches lol

20201116_154441 by Joel Francisco
20201116_154421 by Joel Francisco

 

[jolio1994]

Definitely keeping this one N/A. Call me crazy, but I prefer the loud, screeching V10. All turbos do is muffle it... plus I'd rather not have to deal with the tuning aspect of a boosted application...

 

[jolio1994]

Engine and transmission came out today, this thing is just caked in grease. Gave it a really good cleaning and will get it back on to start making the exhaust relatively soon. In the meantime, it's time to start cleaning some valves. Here's 1 pass on cylinder #1, already a night and day difference!

Pulled the engine and transmission out today.. In all my time of having the 2.2T, 4.2T, and now this 5.2 in and out of the car, I've never once pulled the transmission. It was absolutely caked in shit! Gave it a thorough cleaning and am fairly happy with the results. I'm moving onto the intake valves in the meantime until my header flanges get here.. Man, these FSI engines are no joke when it comes to carbon buildup. Here's one pass on cylinder #1. I'm guessing I just need to do 2 passes on each and I should be pretty gravy.

20201122_155238 by Joel Francisco
20201122_162205 by Joel Francisco
20201122_215559 by Joel Francisco
20201122_202620 by Joel Francisco
20201122_204959 by Joel Francisco

 

[jolio1994]

Got me a Ringer Racing Stage 5 Clutch and Flywheel Kit. 925lbs of capacity on a single disk with a stock B7 RS4 pedal feel and 20lbs steel flywheel for ultimate daily drivability... yet I can really lay into it on the launches and donuts this time. Overkill for sure, but I'm all about that full send life when my cars do run... :woowoo: :woowoo:

Um.. Bolted the clean transmission back up, I have so.. much... tubing... for the long tube headers. Just need to get in my custom cut 3/8" Stainless Flanges. I was contemplating on making a new transmission mount crossover to bolt on the underside and to free up the room where the stock mounts go, buttttttttttt the stock URS can fit a 3" downpipe under the axles so I figured I can too.. Gonna be fun.

Guess that's it for now. ECU's are on their way to get the immobilizers deleted so I can first start it no problems. (Assuming I don't suck (Which I do)).

Here's to the Understeer Gods..
20201128_210422 by Joel Francisco

 

[jolio1994]

A sleeper you say?

I put in a solid 4 hours on it today getting the longtube headers made. It's a shame some 5-1 collectors aren't going to fit between the engine and the front axle. I have to pull cylinder 6 in from the side right at the base of the collector if I have any hope of it working. First thing tomorrow though I need to get the engine in the car to see where cylinder 6 can/can't go due to space constraints on the frame rails and maybe this weekend I'll have them welded.

I know the 4-1 isn't ideal so roast away :lol:

20201203_183142 by Joel Francisco
20201203_184151 by Joel Francisco, on Flickr

 

[jolio1994]

I'll hold off on the intake manifold for now. Not too keen on modifying the hood and I'd like to get this setup running first lol.
I'm using the stock 5sp 01e transmission. There's no adapter needed. Just swap in a D3 A8 rear timing cover with a C6 A6 3.2 5mm transmission spacer and it bolts right up to any 01e / 0a3 trans!

Did a test fit and all seems good with room for 1 more on each side! I'll have them welded this week once I get some purging gas and then finish the last runner; hopefully by the weekend.

20201206_162750 by Joel Francisco
20201206_162650 by Joel Francisco
20200713_192326 by Joel Francisco
20200713_192312 by Joel Francisco
20201206_162905 by Joel Francisco

 

[jolio1994]

I absolutely guarantee it'll be about the same. That schedule 10 piping, turbo, wastegate, intercooler... all very heavy.

This is just an all around better setup in my opinion. I have 8 inches in total for radiator to sit between the bumper and front of the engine. About 3" with the shroud installed which is a shit ton compared to the last one with the radiator, intercooler, and fans.

 

[jolio1994]

The S6's/S8's from the factory are meh. Once these V10's get tube's out the exhaust it changes the entire car! I'm thinking the manual will just add a completely new aspect for it. I was able to weld the primaries up last Wednesday, but kinda ran out of time.. It'll be a few weeks before I make any progress; not that I'm worried about it though.

20201215_163604 by Joel Francisco
20201215_163624 by Joel Francisco
IMG_2532 by Joel Francisco

 

[jolio1994]

Thanks everybody! Man does time fly; I've had a few nights to get away to the garage while my wife and Lillian visit the in-laws!

Headers fully welded minus the v-bands..
Filled in a bolt hole on the rear timing cover and grinded it down.
Re-sealed the timing covers + rear main seal
Welded on a 1/2" piece of aluminum to the transmission that'll be drilled + tapped to accept the crank sensor and mounting bracket
Installed the Ringer Racing Stage 5 Clutch Kit
Assembled engine + transmission
Headers are going on as soon as these V-bands are done!

But don't take my word for it!
IMG_20201220_151002_209 by Joel Francisco
20201221_193158 by Joel Francisco
IMG_20201221_211224_019 by Joel Francisco
IMG_20201221_210156_088 by Joel Francisco
IMG_20201221_214340_958 by Joel Francisco
20201221_231259 by Joel Francisco
20201221_233625 by Joel Francisco
20201222_004208 by Joel Francisco
20201221_173407 by Joel Francisco

 

[jolio1994]

Finished the headers up earlier last week...

I ordered some C4 4.2 tie rods as they have a bend in them to clear the heads and water pipe crossover tube.

Engines ready to go in

2020-12-27_09-22-00 by Joel Francisco

 

[jolio1994]

So, been a minute but quite a bit of progress...

Engine made it's way into the car.
Made a dual 3" exhaust to single 4" axle back
Wired it all up (I've since then gone through the harness and got rid of all the wires I didn't need... it was a lot)

Just waiting on a new crank sensor and I'll go ahead and fire it up. In the meantime I'm knocking out the last little bit. Mounting and plumbing the radiator/coolant lines. After that, it's driving and tuning time.

20201230_195200 by Joel Francisco
20210105_205203 by Joel Francisco
20210105_205215 by Joel Francisco
20210104_150852 by Joel Francisco
20210101_172747 by Joel Francisco
2021-01-10_02-24-22 by Joel Francisco
20210108_230729 by Joel Francisco
20210108_230931 by Joel Francisco
20210108_230946 by Joel Francisco
20210108_231321 by Joel Francisco
2021-01-10_02-28-20 by Joel Francisco
2021-01-10_02-28-47 by Joel Francisco

 

[jolio1994]

First start-up and it's glorious! Wheels are knock off's (sadface)

https://www.youtube.com/watch?v=pM7WKPh ... FiZ4AaABAg

 

[jolio1994]

-I have the radiator which is mounted (Should have all the plumbing sorted out tomorrow).
-I need to loop the power steering lines until I can get a new rack (Also tomorrow).
-Clean up the wiring and tuck the engine to chassis plenum (Tomorrow or Saturday)

Waiting on my URS 4.2 tie rods to come in from Germany as the 2.2t don't clear the rear coolant crossover pipe.

Then its just a matter of getting the tune right. Already talking to Blake who did the 4.2T setup. Id say the next month or so!

 

[jolio1994]

Thanks man, it's pretty much 99% there now! This past weekend was a success and t's always a scary feeling going out for the maiden voyage, but it made it + an additional 100 miles of driving yesterday (too excited to not be driving it)! I've seem to have lost connection with the K-line for the OBDII port (Even though I had it before...) so I need to address that before we have it tuned.

First shakedown video because I can never seem to embed Youtube videos here

20210214_130812 by Joel Francisco
20210214_130829 by Joel Francisco
20210214_160006 by Joel Francisco

 

[jolio1994]

Yea she's been great so far. I had to put a 4" Vibrant muffler on it, it was just too insanely loud without it (although a cut out may be in the works for the future)
20210220_192352 by Joel Francisco