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Coupe roof rack mounting

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 Post subject: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 11:48 am 
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Trying to figure out how to remove these inserts to mount a rack on the coupe. I can’t seem to get them to budge, are they just caps that pop out, I’m trying not to destroy them, however I haven’t seen a coupe that had these pieces still in them. I’m sure they’re NLA, but if I have to drill into them to take them out, I’ll have to make the sacrifice.


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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 12:22 pm 
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They are not NLA. You will not get them out without breaking them in my experience.

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 12:35 pm 
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Good to know, thanks. What did you end up using to remove them? I’m trying to squeeze a flathead behind to see if I can pry it out but it’s not working too great


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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 12:45 pm 
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I just took a flat head in the middle of it and popped it with my hand to break it in half. Then just grab the pieces and pull them out. I'll try to find the thule instructions that shows it.

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 12:49 pm 
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They show it on the side, and pry out, but I would be worried about damaging the trim.


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1991 Audi 80 quattro (10vt project)
1991 Audi Coupe Quattro (my first 20v)
2007 Mitsubishi Raider(Dakota in disguise)
2019 Chevy Cruse Hatchback RS (wife's new ride)
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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 12:55 pm 
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Awesome, I was thinking the same, could easily jam something in but wasn’t trying to damage the surrounding trim. Thanks a bunch


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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 15, 2020 2:18 pm 
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This seems like a perfect part to 3D print. I'm gonna try to find mine and add it to the long list of projects.


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 Post subject: Re: Coupe roof rack mounting
PostPosted: Wed Oct 21, 2020 12:03 pm 
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So I played a little with TinkerCAD and think I have a reasonable copy of this piece. For the search engines, this is part 895860219.

I have not tested as I don't have a 3D printer. If you print it, LMK how it turns out.

https://www.thingiverse.com/thing:4630263/files

Jonas


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895860219 3d-2.jpg
895860219 3d-2.jpg [ 35.61 KiB | Viewed 130 times ]
895860219 3d-1.jpg
895860219 3d-1.jpg [ 26.23 KiB | Viewed 130 times ]
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 Post subject: Re: Coupe roof rack mounting
PostPosted: Thu Oct 22, 2020 4:21 pm 
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Nice job, That's actually pretty awesome. If someone does end up printing them I'd grab a set to have. I destroyed mine upon removal

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Fri Oct 23, 2020 6:35 am 
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I have a 3d printer and am willing to print them for others.

I’ve not touched the inserts on my car and TBH I’m trying my best to leave them alone.

I’m gonna try to print a set and try them on Dave’s car this weekend.

Jack

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Fri Oct 23, 2020 7:02 am 
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I dont think the factory part was ever made to be replaceable - one time only and destroyed on removal.
I'd love to have a replacement part say in a nylon like material that is removable.

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Fri Oct 23, 2020 7:17 am 
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sparkyjack wrote:
I have a 3d printer and am willing to print them for others.

I’ve not touched the inserts on my car and TBH I’m trying my best to leave them alone.

I’m gonna try to print a set and try them on Dave’s car this weekend.

Jack

Oh... So I'm going to break my oem ones :lol:

Oh you all know better than that! My CQ will obviously have a roof rack at some point anyways...

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Dallastown, PA
1991 Audi 80 quattro (10vt project)
1991 Audi Coupe Quattro (my first 20v)
2007 Mitsubishi Raider(Dakota in disguise)
2019 Chevy Cruse Hatchback RS (wife's new ride)


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 Post subject: Re: Coupe roof rack mounting
PostPosted: Fri Oct 23, 2020 7:23 am 
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audiPete wrote:
I dont think the factory part was ever made to be replaceable - one time only and destroyed on removal.


Interesting observation, and certainly possible.

audiPete wrote:
I'd love to have a replacement part say in a nylon like material that is removable.


Nylon is certainly an appealing material for this, I wonder if it would need to be carbon fiber filled in order tolerate multiple insertions/removals.

Jack

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 Post subject: Re: Coupe roof rack mounting
PostPosted: Fri Oct 23, 2020 7:24 am 
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I sprinkle rubber on my Cherios

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DE80q wrote:
sparkyjack wrote:
I have a 3d printer and am willing to print them for others.

I’ve not touched the inserts on my car and TBH I’m trying my best to leave them alone.

I’m gonna try to print a set and try them on Dave’s car this weekend.

Jack

Oh... So I'm going to break my oem ones :lol:

Oh you all know better than that! My CQ will obviously have a roof rack at some point anyways...


Oops I was thinking yours where already out.

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