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Audi 80 10v turbo Quattro
https://www.motorgeek.com/viewtopic.php?f=6&t=219099
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Author:  realcustoms [ Wed Oct 28, 2020 10:59 am ]
Post subject:  Audi 80 10v turbo Quattro

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There is a body for 83 years. At the moment, it has been completely disassembled and awaiting restoration. A fast road car will be assembled, keeping the original style.
The first step was to disassemble the suspension, cleaned, painted the subframes, replaced absolutely everything, the front levers from the B4 with large brakes. Springs -30mm.
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Author:  AJMN [ Wed Oct 28, 2020 12:39 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

Cool project! Which springs are you using?

Author:  realcustoms [ Wed Oct 28, 2020 1:36 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

to be honest, I don't remember, I did the project for a long time, I picked up the springs from another car
AJMN wrote:
Cool project! Which springs are you using?

Author:  realcustoms [ Wed Oct 28, 2020 1:41 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

I completely disassembled the body and began to cook. All-wheel drive 80s have a skirt under the bumper in the back, which visually makes the car lower, but the thresholds in the stock are not of the same shape, so I made new ones according to my own layout. In the rapids I laid fuel pipes. He also welded all the holes in the floor, and new rear arches. There was a trunk. There you need to come up with a platform for batteries and podiums for a sub.
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Collected the cylinder head, since the car will be for every day, the valves and channels are stock, turbo k24, metal cylinder head gasket.
New guides, hydraulic lifters, oil scraper, valves restored flow.
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Author:  realcustoms [ Thu Oct 29, 2020 8:26 am ]
Post subject:  Re: Audi 80 10v turbo Quattro

I started to line up everything and a question arose with the placement of the battery. There is little space in the trunk, so I moved it under the seat.
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I made a new floor in the trunk, a rear strut and a mount for the subwoofer cabinet.
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The hydraulic handbrake, in theory, when the carpet lies down, everything will look like a drain.
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Arranged everything under the hood
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New exhaust on 60mm pipe and stock muffler at the outlet.
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Then everything sorted out again and the bare body began to prepare for processing and painting
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The places where the metal was replaced were primed with acid and anticorrosive soils, I missed the joints with a sealant and 3 layers of anti-gravel.
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Author:  DE80q [ Fri Oct 30, 2020 9:39 am ]
Post subject:  Re: Audi 80 10v turbo Quattro

interesting setup. Why did you go for a smaller aftermarket waste gate instead of a factory one?

Author:  realcustoms [ Fri Oct 30, 2020 1:48 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

Factory ones are now difficult to find, in most of the membranes are already torn

Author:  realcustoms [ Mon Nov 02, 2020 9:41 am ]
Post subject:  Re: Audi 80 10v turbo Quattro

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the insides of the arches are also covered with anti-gravel and varnish on top.
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Since the front wheels were sticking out of the arches, others had to be done. Welding, acid, epoxy primer, anti-gravel, varnish.

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Further preparation of the outer part of the body
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Author:  cuatrokoop [ Mon Nov 02, 2020 7:16 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

Nice, looking forward to seeing it in it's final form.

Author:  realcustoms [ Tue Nov 03, 2020 1:09 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

Painted the engine compartment and began to assemble. The color is very similar to the one in which the car was painted from the factory, maybe a little brighter.
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Collected the motor. New cylinders, KS rings, KS liners, victor reinz gaskets, cylinder head gasket metal from aan

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Audi 2.7tt injectors, custom rake. I also welded and polished the plane of the exhaust manifold.
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Made a new motor wiring:
Starter / alternator
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Harness for sensors and tidy
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General form
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Wrote a preliminary firmware
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Author:  DE80q [ Tue Nov 03, 2020 7:11 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

What ECU are you running?

Author:  realcustoms [ Wed Nov 04, 2020 12:00 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

DE80q wrote:
What ECU are you running?

Megasquirt2

Author:  realcustoms [ Wed Nov 04, 2020 12:14 pm ]
Post subject:  Re: Audi 80 10v turbo Quattro

After finishing the wiring under the hood, he began to restore the rest, nothing worked in the car except the brake light.
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It was also necessary to collect one of 2 devices,
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I put the rear strut and the mass off button.
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I laid the brake lines and installed the calipers. Before: two-piston G60 280mm,
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rear: stock wheels and front calipers on them from the Golf.
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Rear camber rods - custom
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The wheels chose three-piece PLS evolution, front 8j, rear 9j.
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[youtube]https://www.youtube.com/watch?v=gjXkrcwHTU4[/youtube]

Author:  realcustoms [ Tue Nov 10, 2020 11:28 am ]
Post subject:  Re: Audi 80 10v turbo Quattro

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