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Kenny's UrS4 now with 257 SXE Built Engine

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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Wed May 08, 2019 2:13 pm 
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Redline?
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Joined: Mon Mar 07, 2011 11:26 pm
Posts: 109
Location: Victoria, Canada
morris400 wrote:
EM is ebay RS rep. Works just fine.

Clamps work just fine lol.
Send it! Lol

Sent from my SM-G930W8 using Tapatalk

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Tarpan R. - Victoria, BC

2017 VW Golf Sportwagen 1.8T [DD] - The Family Wagen
1996 Audi UrS6 [The Ongoing Project] - Samco Boost Hoses, VVME 35W 4300K HIDs, Depo Clear Corners, HPR 60A Motor & Trans Mounts, TFSI (Norbitron) Coil Conversion, Apikol Diff. Mount, Apikol/Poly Rear Subframe + Rear End Bushings, Bilstein Sports + H&R 29800s, Avid.1 AV-20s 18x8.5 w/ Conti DWS06 tires
1986 Audi Coupe GT [SOLD]


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Wed May 08, 2019 3:22 pm 
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kickin' tires'n lightin fires
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Posts: 660
Location: canada
Let's not get carried away lol.

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Tue May 14, 2019 7:54 pm 
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kickin' tires'n lightin fires
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Location: canada
Next phase!

Brembo.

Image

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Sun May 19, 2019 8:25 pm 
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kickin' tires'n lightin fires
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3 coats of VHT black gloss. Clear and bake tomorrow.
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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Mon May 20, 2019 12:22 pm 
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kickin' tires'n lightin fires
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Location: canada
Decals and clear applied. Looking pretty good if I dont say so myself.

Image

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Tue May 21, 2019 7:00 pm 
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kickin' tires'n lightin fires
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Posts: 660
Location: canada
Finally Installed! Not really that bad. Mixed up the crossover lines but got that sorted. They just clear with the stock 16....but they do.

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Did a test fit with the winter wheels for our GTI, not a fan. Went back to stock 16s. Much nicer fit.

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build
PostPosted: Sun May 26, 2019 2:58 pm 
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kickin' tires'n lightin fires
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Took the car out today, had a blast. Car is showing better every day. Stock wheels back on and the Brembos are hardly noticeable lol.

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Thu Jun 27, 2019 7:29 pm 
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kickin' tires'n lightin fires
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Almost had a brand new windshield. Shop cracked it on install.

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Mon Jul 12, 2021 3:47 pm 
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kickin' tires'n lightin fires
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Thats escalated quickly lol, Covid brought a new phase to the car. Built engine, Big turbo, back to VEMs.

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1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Tue Jul 13, 2021 4:41 am 
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I sprinkle rubber on my Cherios
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Location: Leominster, MASS
Fantastic!!!

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------steve
1990 Audi Coupe


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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Thu Jul 15, 2021 6:20 am 
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mach 2 with my hair on fire
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Joined: Thu Aug 10, 2006 4:18 pm
Posts: 1414
Location: Lethbridge Ab
Wow Kenny it Really looks good, You and I have certainly travelled down the same road with these cars.


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Jeff

97 S6 Quattro
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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Fri Jul 16, 2021 7:28 am 
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mach 2 with my hair on fire
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Joined: Thu Aug 10, 2006 4:18 pm
Posts: 1414
Location: Lethbridge Ab
I went back and reread this thread and you have done a ton of head work. I've never had the head off of mine.
I'm running a MRC RS2 chipset with the EFI Express LS2 coil setup with an original RS2 turbo and exhaust manifold
7a cams, stock downpipe and exhaust minus the cats and center muffler and most recently the 993tt brakes. I also have
an 034 shortshift kit(one of my favorite upgrades) and a set of lowering springs with Koni adjustables(not yet installed)
right now I'm running a new set of stock springs and new Boge shocks which I really like. I love the lowered look but
I'm not tracking the car and I prefer the stock ride especially in the snow.


Attachments:
IMG_0327.jpg
IMG_0327.jpg [ 1.36 MiB | Viewed 84 times ]

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Jeff

97 S6 Quattro
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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Tue Jul 20, 2021 10:14 pm 
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Joined: Sat Mar 02, 2013 3:33 pm
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Location: canada
Jeff,

Ive not kept this post up to date really. I kinda just put my head down and got stuff done. Below is what was all done on this car since Jan 2020. I bought a huge stash of parts and a coupe and kinda went to town. I sold the coupe and focused on building a engine for the Urs that would be 1 hell of a experience to say the least. Every component was done by me, i hand build this myself in my garage. From flash to bang was about 15 months.

I have a ton more pictures over on Theprojectpad where i tried to document the build better.

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Block was tanked, Decked and honed. Stock 81mm
Por15 on the block
Issam crank breather 
Issam billet thermostat housing
Iaasm coolant T
034 billet coolant outlet 
DM Forged AAN H Beam rods
Calico coated main bearings 
Calico coated rod bearing
Stock pistons with ceramic coatings 
Rings Gapped to .19
Ballanced Crankshaft 
All bearing clearances confirmed re checked and documented. 
(All hand build by me alone) 

Cylinder head rebuild specs:
Vapor hone cleaning 
Stock valve springs 
Stock retainers
Stock keepers
Ferrea 6000 series valves 
7A cam shafts 
New timing chain
ARP Head studs
MLS head gasket
7A Valve cover powdercoated purple
Audi R8 coil packs
(All hand build by me) 

Turbo setup
BW SXE 257 with .64 turbine
Kavon tubular manifold 
3" SS downpipe with Vband into a 3in with 1 MF muffler
Stock rebuilt wastegate with 1.9bar spring

Engine Management:
VEMs ECU with tablet display
Podi Boost gauge ( new one ) 

Intake setup
Snow performance W/M setup
Stock AAN intake manifold 
034 intake spacer
31 x 12 x 3 FMIC

Fueling 
630cc injectors
Walbro 450 intank pump
EFI Express dual pump bracket

Clutch
Southbend 7A clutch stage 2 PP stage 4 Disc.
034 lightweight Aluminum flywheel 
034 all metal throw out bearing
ARP FW bolts (7A fitment)

Parts and services for this build came from the following distributor's:
Autobahn performance 
Fourstar motors 
BEL engine services ( fixing previous machine shop mess up)
INA engineering 
EFI express 
034 motorsport 
Ferrea valves 
Podi.ca 

Powdecoating, media blasting and Ceramic coating services 
Fourstar motors ( Edmonton) 
Strongarm cylinder heads (Panoka)

People who have gone out of their way to help
Lars Bjornstad ( previous owner of Coupe)
Nate Jesperson 
Dustin Donovan 
Neacail Campbell (Fourstar Motors)
Sterling Ball
Jeff Gerner (Worlds fastest C4 S4) spent hours on the phone with me. 
Remi Szafransk (Autobahn Performance) 

These people gave me their time, help, advice, donations, parts, connections, name it, they were there. Huge thanks for their continued support as this project get closer to completion. 

Image

_________________
1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, K24-7400 Build with Brembos
PostPosted: Wed Jul 21, 2021 8:13 pm 
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kickin' tires'n lightin fires
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Joined: Sat Mar 02, 2013 3:33 pm
Posts: 660
Location: canada
sayoda wrote:
Fantastic!!!


Thanks buddy, im still working on the tuning side. ran into some issues local with a tuner, but Marc and a few others are really helping me out. im learning a shit ton thats for sure.

_________________
1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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 Post subject: Re: Kenny's UrS4, SXE 257 built engine now. PICS
PostPosted: Wed Jul 21, 2021 8:53 pm 
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kickin' tires'n lightin fires
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Joined: Sat Mar 02, 2013 3:33 pm
Posts: 660
Location: canada
heres some more pictures from my build. info under the last photo.

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This project started out when picked up a Coupe project from a local friend. he had a garage full of parts and was moving on from his build. i picked it up and with all of the engine parts being brand new in box still i decided to build the engine for my URS. the orignal plan was a 2.3L AAN with 83mm pistons and an EFR 6258 turbo. I changed my plans along the build and decided to stay with 81mm stock pistons and just hone the block. Went with a tube manifold amd an 257 SXE turbo as well. i wanted to be as close to 500whp as i can and the 6258 would not get me there.

what you see is what you get, every componmet was installed by me. i had a machine shop do the machine work, but they mad some huge errors along the way and i had to get a second machine shop to correct their errors. I had the head vapor honed but did the assembly myself as well. From there i just started bolting it all back together, every nut and bolt was cleaned or replaced. All parts were cleaned in an untrasonic cleaner.

This build was by all means a "budget" build. I traded parts for other parts, i sold off surplus parts and even traded parts for powder coating. i learnt alot along the way and am still learning. im doing the tuning this summer and will slowly start intruducing the meth injection as well.

_________________
1994 Audi S4 SX-E 257 Built Engine on VEMs.
2016 Jetta 1.4T (Daily Driver) Stock
2016 GTI (Wife's Daily Driver) Stock
2001 Audi S4 (Stg3- K04s) Gone, Dropped valve cyl 4


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